Monozukuri (manufacturing craftsmanship)

Building on the extensive experience we have cultivated over many years in manufacturing IT platform products that support the advanced information and communication society, UMC H Electronics is actively expanding into new business domains such as automotive equipment and large-scale industrial equipment, including semiconductor testing systems. Through these efforts, we provide optimal manufacturing support to customers who require advanced manufacturing expertise.

In response to diverse customer requirements, we offer a one-stop solution covering the entire manufacturing process—from artwork design and incoming inspection to printed circuit board assembly, equipment assembly, testing, and final product shipment. We place strong emphasis on enhancing the added value of our customers’ products through this integrated approach.

In addition, as demand for repair services continues to grow from an SDGs perspective, we have established a reliable repair operation supported by highly skilled technicians. Through rigorous quality assurance aimed at maintaining the value of high value-added products, we continue to pursue manufacturing excellence that our customers can trust.



Main Business Activities

Printed Circuit Board Assembly (PCBA)

We support both prototyping and mass production, covering the entire process from PCB artwork design to volume manufacturing. With a flexible production system, we provide full support to meet diverse customer requirements from initial prototyping through full-scale production. Our capabilities include high-density mounting of multi-pin components on large-format printed circuit boards up to 510 × 460 mm in size, with board thicknesses of up to 5.0 mm.

Inspection

We conduct soldering and component mounting inspections using automated inspection equipment, including 3D-AXI and AOI systems. In addition, final visual inspections are performed by experienced inspectors, ensuring consistently high quality standards.

 

Repair Services

We provide repair services including the replacement of large, fine-pitch BGA components. To protect surrounding components and maintain quality, we utilize localized heating combined with preheating techniques, enabling reliable repairs with short turnaround times.

 

Equipment Assembly

We support equipment assembly using an electronic assembly work instruction system (e-Assy) and conduct high-performance testing utilizing various testing facilities to ensure reliability and quality.

Functional Overview

1. Artwork Design & Production Engineering

• Artwork design developed in collaboration with product development manufacturers.
• Production-oriented design optimized for manufacturability and quality.

2. Parts Receiving & Logistics

• Goods receiving, incoming inspection, and RFID-based parts management.
• Automated warehouse systems and automated guided vehicles (AGVs) linked with production process progress.

3. PCBA, Inspection & Repair

• Printed circuit board component mounting and soldering lines.
• Production utilizing in-house equipment based on LCA (Low Cost Automation) concepts.
• Automated inspection using 3D optical imaging and X-ray systems.
• Defect analysis and repair services.

4. Equipment Assembly & Testing

• Equipment assembly, terminal assembly, and large-scale equipment assembly.
• Automated assembly and inspection robots.
• Kitting services.
• OS installation.
• Functional testing.
• Aging (burn-in) testing.

5. Final Product Shipment

• Packaging design optimized for product specifications.
• Support for shipping of large-scale products.

6. On-Site Support

• On-site work and support tailored to customer-specific requirements.

1. Artwork Design & Production Engineering
2. Parts Receiving & Logistics
Artwork Design
Artwork Design
Incoming Inspection
Incoming Inspection
Warehousing and Inventory Control
Warehousing and Inventory Control
AGV
AGV
3. PCBA, Inspection & Repair
Printed Circuit Board Assembly
Printed Circuit Board Assembly
LCA
LCA
Large-Scale Repair Work
Large-Scale Repair Work
X-ray Inspection
X-ray Inspection
4. Equipment Assembly & Testing
Assembly Work
Assembly Work
OS Installation
OS Installation
Functional Testing
Functional Testing
Aging Test
Aging Test
5. Final Product Shipment
Packaging Design
Packaging Design
Shipment of Large Items
Shipment of Large Items
6. On-Site Support
On-site support
On-site support

Main Products Handled




Information and Communication Equipment

・Storage systems
・Servers
・Telecommunications network equipment

 

Automotive Equipment

・Inverters for electric compressors used in environmentally friendly vehicles (HEVs and EVs)

 

Industrial Equipment

・Semiconductor testing systems

 

Customers

• Hitachi, Ltd.
• Hitachi Vantara, Ltd.
• Hitachi Channel Solutions Corporation
• Fortinet, Inc.
• Hitachi Information & Communication Engineering, Ltd.
• Hitachi Systems, Ltd.
• UMC Electronics Co., Ltd.

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